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 19-2262; Rev 0; 12/01
MAX5908 Evaluation Kit
General Description
The MAX5908 evaluation kit (EV kit) is a fully assembled and tested surface-mount, dual hot-swap controller circuit board that provides current-limiting and Variable Speed/BilevelTM fault protection. The circuit uses a MAX5908 IC in a 16-pin QSOP package and is configurable for an input range of +1.0V to +13.2V. The EV kit is configured for +5V and +1.8V inputs. Both inputs are configured for up to 10A of output current. The MAX5908 controls two N-channel MOSFETs and provides current regulation during startup for both inputs. Several configurations allow the MAX5908 IC's unique current-regulation architecture to be tailored to the application. The current-limiting and short-circuit protection features are configurable and demonstrate the various features of the MAX5908. The EV kit features several configurations for the startup timer setting, current limit, and output-voltage monitoring. The EV kit also provides power-on sequencing for the outputs. The EV kit can also be used to evaluate a MAX5906, MAX5907, or MAX5909 after replacing the MAX5908 with the desired IC. Additionally, the EV kit can be reconfigured to emulate a dual MAX5904 or MAX5905 hot-swap controller design. o Input Voltage +5V, VIN1 (as configured) +1.8V, VIN2 (as configured) o Outputs Configured for +5V and +1.8V (configurable from +1.0V to +13.2V) o Configured to 10A Output Current Capability (both channels) o 25mV Current-Limit Threshold (10A) o Demonstrates Unique Current-Regulation Architecture o Configurable Startup Timer o Configurable Current Limits o Configurable Output Over/Undervoltage Monitoring (both channels) o Power-On Sequencing o Evaluates MAX5906, MAX5907, MAX5909 (IC replacement required) o Emulates MAX5904, MAX5905 o Surface-Mount Components o Fully Assembled and Tested
Features
Evaluates: MAX5906-MAX5909
Ordering Information
Variable Speed/Bilevel is a trademark of Maxim Integrated Products, Inc.
PART MAX5908EVKIT TEMP. RANGE 0C to +70C IC PACKAGE 16 QSOP
Component List
DESIGNATION C1, C2, C6 QTY 3 DESCRIPTION 0.1F 10%, 50V X7R ceramic capacitors (0805) Taiyo Yuden UMK212BJ104KG 1000F, 16V OS-CON capacitors (H case) Sanyo 16SA1000M Not installed capacitor (H case) Not installed capacitors (0805) 3A, 30V Schottky diodes (M-flat) Toshiba CMS02 0.0025 5% 1W sense resistors (2512) Dale/Vishay WSL2512 0.0025 5% R86 DESIGNATION R3, R4 R5 R6, R8, R10, R14 R7 R9 R11 R12 R13 R15 N1, N2 QTY 2 1 4 1 1 1 1 1 1 2 DESCRIPTION 20k 1% resistors (0805) 732k 1% resistor (0805) 100k 1% resistors (0805) 200k 1% resistor (0805) 31.6k 1% resistor (0805) 4.02k 1% resistor (0805) 7.87k 1% resistor (0805) 124k 1% resistor (0805) 1k 5% resistor (0805) 30V 100A N-channel MOSFETs (D2PAK) Fairchild FDB7030L
C3, C4 C5 C7, C8 D1, D2
2 0 0 2
R1, R2
2
________________________________________________________________ Maxim Integrated Products
1
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim's website at www.maxim-ic.com.
MAX5908 Evaluation Kit Evaluates: MAX5906-MAX5909
Component List (continued)
DESIGNATION SW1 VIN1, PGND, VIN2, PGND, VOUT1, PGND, VOUT2, PGND JU1, JU2, JU6, JU7 JU3, JU4, JU5, JU8 None U1 None None QTY 1 DESCRIPTION SPST switch
6) Connect a voltmeter to the VOUT1 and GND pads. 7) Turn on both power supplies and verify that the voltage at VOUT1 is +5V. 8) Verify that the voltage at VOUT2 is +1.8V. 9) Pressing push-button SW1 will disable both outputs. The output voltages V OUT1 and V OUT2 will drop when a load is connected to them. 10) Test points 1 and 2 (TP1, TP2) are provided to observe the MOSFET gate (N1, N2) voltage with an oscilloscope. Note: The banana leads connecting the power supply and the load to the EV kit must be very short (<6 inches long) and rated for at least 10A of current.
8
Uninsulated banana jacks
4 4 8 1 1 1
3-pin headers 2-pin headers Shunt (JU1-JU5, JU6, JU7, JU8) MAX5908EEE (QSOP-16) MAX5908 data sheet MAX5908 EV kit data sheet
Detailed Description
The MAX5908 evaluation kit (EV kit) is a dual hot-swap controller circuit board configured for a +5V input (VIN1) and +1.8V input (VIN2). Both inputs have separate and independent current-limiting and Variable Speed/Bilevel fault protection. The EV kit uses a MAX5908 IC in a 16-pin QSOP package to control both sides of the circuit. The EV kit can be reconfigured for any input voltage between +1.0V to +13.2V. The MAX5908 IC controls the +5V side N-channel MOSFET (N1) and provides current regulation during startup. The current-limit threshold level is configured for 10A. It can be reconfigured to 12A by using jumper JU3. For other current-limit threshold levels, refer to the MAX5908 IC data sheet for instructions. The +5V outputvoltage monitoring can be disabled by jumper JU1. PC board pads are provided for an external capacitor (C7) to increase the MOSFET (N1) gate turn-on time. Test point TP1 can be used with an oscilloscope to view the gate voltage. The MAX5908 IC controls the +1.8V side N-channel MOSFET (N2) and provides current regulation during startup. The current-limit threshold level is configured for 10A. It can be reconfigured to 12A by using jumper JU4. The +1.8V output-voltage monitoring can be dis-
Quick Start
The MAX5908 EV kit is fully assembled and tested. Follow these steps to verify board operation. Do not turn on the power supply until all connections are completed.
MAX5908 Configuration: +5V and +1.8V, 10A Outputs
1) Verify that shunts are on pins 1 and 2 of jumpers JU1 (MON1) and JU2 (MON2). 2) Verify that shunts are on jumpers JU3 (LIM1, 10A) and JU4 (LIM2, 10A). 3) Verify that shunts are on pins 2 and 3 of jumpers JU6 and JU7 (TIM). 4) Verify that a shunt is not installed on jumpers JU5 (OUTC) and JU8 (ON). 5) Utilizing very short 10A rated banana leads (<6 inches long) connect the +5V and +1.8V DC power supplies to the VIN1 and VIN2 banana jacks, respectively. Utilizing very short 10A rated banana leads (<6 inches long) connect the supply grounds to the GND banana jacks.
Component Suppliers
SUPPLIER Dale/Vishay Fairchild Sanyo USA Taiyo Yuden Toshiba PHONE 402-564-3131 888-522-5372 619-661-6322 800-348-2496 949-455-2000 FAX 402-563-6296 -- 619-661-1055 847-925-0899 949-859-3963 WEBSITE www.vishay.com www.fairchildsemi.com www.sanyovideo.com www.t-yuden.com www.toshiba.com
Note: Please indicate that you are using the MAX5908 when contacting these component suppliers. 2 _______________________________________________________________________________________
MAX5908 Evaluation Kit
abled by jumper JU2. PC board pads are provided for an external capacitor (C8) to increase the MOSFET (N2) gate turn-on time. Test point TP2 can be used with an oscilloscope to view the gate voltage. The MAX5908 uncommitted comparator (JU5, JU6) can be reconfigured for other uses. Three configurable startup timer settings (JU7) and a power-on delay capacitor (C6, JU8) provide several choices for evaluating different hot-swap designs. The MAX5908's open-drain PGOOD pin signal is provided at the PGOOD pad on the EV kit. To evaluate a MAX5906, MAX5907, or MAX5909, order the desired IC from Maxim's samples department and replace the MAX5908 with the desired IC. The EV kit can also be reconfigured to emulate a dual MAX5904 or MAX5905 hot-swap controller.
Evaluates: MAX5906-MAX5909
Table 2. Jumper JU2 Functions
SHUNT LOCATION MON2 PIN MONITORING PGOOD Disable VOUT2 output-voltage monitoring function Enable VOUT2 output-voltage monitoring
1 and 2
Connected to VIN2
2 and 3
Connected to VOUT2 via R7
Jumper Selection
Several jumper selections in the following tables display the functions provided by the MAX5908 EV kit. +5V Output-Voltage Monitoring (VOUT1) The MAX5908 EV kit features an overvoltage and undervoltage monitor circuit for the +5V output. If the +5V output voltage is +25% (+6.25V) or -10% (+4.5V), the MAX5908 will pull the PGOOD pin low. When a MAX5906 or MAX5907 IC is installed, MOSFETs N1 and N2 will also be turned off by the circuit. Jumper JU1 is provided to disable this feature. Table 1 lists the various jumper options.
+5V Slow-Comparator Current Limit (VOUT1) The MAX5908 EV kit features a 2-pin jumper (JU3) to change the slow-comparator current-limit threshold level for the +5V output. Table 3 lists the jumper options.
Table 3. Jumper JU3 Functions
SHUNT LOCATION LIM1 PIN EV KIT MODE VOUT1 slowcomparator current limit set to 25mV (10A trip) VOUT1 slowcomparator current limit set to 30mV (12A trip)
Installed
Connected to GND
None
Connected to R3
Table 1. Jumper JU1 Functions
SHUNT LOCATION MON1 PIN MONITORING PGOOD Disable VOUT1 output-voltage monitoring function Enable VOUT1 output-voltage monitoring
1 and 2
Connected to VIN1
+1.8V Slow-Comparator Current Limit (VOUT2) The MAX5908 EV kit features a 2-pin jumper (JU4) to change the slow-comparator current-limit threshold level for the +1.8V output. Table 4 lists the jumper options.
Table 4. Jumper JU4 Functions
SHUNT LOCATION LIM2 PIN EV KIT MODE VOUT2 slowcomparator current limit set to 25mV (10A trip) VOUT2 slowcomparator current limit set to 30mV (12A trip)
2 and 3
Connected to VOUT1 via R5
+1.8V Output-Voltage Monitoring (VOUT2) The MAX5908 EV kit features an overvoltage and undervoltage monitor circuit for the +1.8V output. If the +1.8V output voltage is +25% (+2.25V) or -10% (+1.62V), the MAX5908 will pull the PGOOD pin low. When a MAX5906 or MAX5907 IC is installed, MOSFETs N1 and N2 will also be turned off by the circuit. Jumper JU2 is provided to disable this feature. Table 2 lists the various jumper options.
Installed
Connected to GND
None
Connected to R4
_______________________________________________________________________________________
3
MAX5908 Evaluation Kit Evaluates: MAX5906-MAX5909
Comparator Output Configuration The MAX5908 EV kit features a 2-pin jumper (JU5) to reconfigure the MAX5908's uncommitted comparator output (OUTC) destination. Table 5 lists the jumper options. ON Pin Delay During Power-Up (VIN1) The MAX5908 EV kit features a jumper to facilitate power-up sequencing. The jumper sets the response of the MAX5908 ON pin when applying power to the VIN1 input during power-up. Jumper JU8 selects the powerup sequencing mode for the EV kit. Table 8 lists the selectable jumper options.
Table 5. Jumper JU5 Functions
SHUNT LOCATION JU6 LOCATION OUTC PIN EV KIT MODE
None
Comparator set for external use, Connected to See Table 6 OUTC pad only open-drain output Connected to ON pin and OUTC pad MAX5908 OFF until VIN2 > 1.62V
Table 8. Jumper JU8 Functions
SHUNT LOCATION ON PIN, R13, R14 EV KIT MODE No power-up sequencing: outputs turn on at the same time Power-up sequencing: after applying power, VOUT1 turns on 2.5ms later, VOUT2 turns on 13.5ms later
None
C6 floating
Installed
2 and 3
Comparator Input Configuration The MAX5908 EV kit features a 3-pin jumper to reconfigure the MAX5908's uncommitted comparator input (INC+) source. Jumper JU6 is used to select the source for the resistor-divider (R9, R10) feeding the comparator or the MAX5908 INC+ pin. Table 6 lists the selectable jumper options.
Installed
Connected to C6, enable power-up sequencing
Table 6. Jumper JU6 Functions
SHUNT LOCATION 1 and 2 2 and 3 INC+ PIN, R9, R10 R_DIV pad supplies voltage VIN2 supplies voltage INC+ pad supplies voltage, remove resistor R10 COMPARATOR MODE Monitor R_DIV voltage Monitor VIN2 voltage Monitor INC+ pad voltage
Control Modes and Other Input Voltages
Fault Resetting The MAX5908 EV kit features a push-button switch (SW1) to allow momentary toggling of the ON pin of the MAX5908. The switch will disable the EV kit outputs or unlatches faults when a MAX5907 or MAX5909 IC has been installed on the EV kit. An external controller can be utilized to control the ON pin of the MAX5908 EV kit. Refer to the MAX5904-MAX5909 data sheet for additional functions of the ON pin when toggling or applying a voltage to it. MOSFET Gate Control The MAX5908 EV kit features an option to increase the MOSFET gate (N1, N2) turn-on time. PC board pads are provided for installing a capacitor (C7, C8) to the respective gate-drive pins. Refer to the MAX5904-MAX5909 data sheet for information on selecting the value of the capacitors. Test points TP1 and TP2 are provided to observe the gate-drive voltage with an oscilloscope. Evaluating Other Input Voltages (+1V to +13.2V) The MAX5908 EV kit can evaluate other dual hot-swap controller configuration voltages operating from +1V up to +13.2V. One of the input voltages must be +2.7V. To evaluate a lower current limit, resistors R3 or R4 must be replaced with a resistor selected for the desired current limit. The output-voltage monitoring resistors (R5, R6 or R7, R8) must also be replaced to provide +0.6V at the
None
Startup Timer Setting The MAX5908 EV kit features several choices for setting the time required to completely turn on the MOSFETs (N1, N2). Jumper JU7 selects the time and Table 7 lists the selectable jumper options to reconfigure the startup timer setting.
Table 7. Jumper JU7 Functions
SHUNT LOCATION 1 and 2 2 and 3 None TIM PIN TIM connected to R11 TIM connected to R12 TIM floating EV KIT MODE 400s startup timer setting 800s startup timer setting 9ms startup timer setting
4
_______________________________________________________________________________________
MAX5908 Evaluation Kit
MON1 or MON2 pin at nominal output voltages, respectively. Refer to the MAX5904-MAX5909 data sheet for information on selecting other current-sense resistors (R1 or R2) and other components.
Evaluates: MAX5906-MAX5909
Table 9. MAX5906-MAX5909 Features
PART MAX5906EEE MAX5907EEE MAX5908EEE MAX5909EEE OUTPUT UNDERVOLTAGE FAULT AND OVERVOLTAGE MANAGEMENT PROTECTION/MONITORING Protection Protection Monitoring Monitoring Auto-Retry Latched Auto-Retry Latched
Evaluating MAX5906-MAX5909 and MAX5904/MAX5905 Emulation
Evaluating MAX5906-MAX5909 Dual Hot-Swap Designs The MAX5908 EV kit can evaluate a MAX5906, MAX5907, or MAX5909 dual hot-swap controller circuit design. The MAX5908 must be removed and replaced by the desired IC below. It can be ordered from the phone number listed at the end of the data sheet. Use Table 9 and Tables 1 through 8 to reconfigure the EV kit for the desired functions.
Emulating MAX5904 or MAX5905 Dual Hot-Swap Designs The MAX5908 EV kit can emulate the MAX5904 and MAX5905 IC features. The EV kit uses a MAX5908 IC and properly set jumpers to emulate a MAX5904 design. Consult Tables 10 to emulate a MAX5904 design. Consult the MAX5904-MAX5909 data sheet for a description of specific pin functions on a MAX5904 IC and it's associated external components. To emulate a MAX5905 design, replace the MAX5908 IC with a MAX5907 or MAX5909 IC.
Table 10. Emulating MAX5904/MAX5905 Design (Set Shunt Location per Table)
JUMPER JU1 JU2 JU3 JU4 JU5 JU6 JU7 SHUNT LOCATION 1 and 2 1 and 2 Installed Installed None 1 and 2 None MAX5908 PIN MON1 MON2 LIM1 LIM2 OUTC INC+ TIM MAX5904/5905 EV KIT MODE EMULATED Disable monitoring output voltage VOUT1, not available on MAX5904/MAX5905 Disable monitoring output voltage VOUT2, not available on MAX5904/MAX5905 VOUT1 slow-comparator current limit set to 25mV (10A trip), fixed at 25mV on MAX5904/MAX5905 VOUT2 slow-comparator current limit set to 25mV (10A trip), fixed at 25mV on MAX5904/MAX5905 Comparator not available on MAX5904/MAX5905 Comparator not available on MAX5904/MAX5905 9ms startup timer setting
_______________________________________________________________________________________
5
MAX5908 Evaluation Kit Evaluates: MAX5906-MAX5909
VIN1 VIN1 VIN1 R13 124k 1%
ON R15 1k
SW1
PGND
ON PGND R14 100k 1% JU8 C6 0.1F 11 VIN2 VIN2 C2 0.1F R2 0.0025 13 PGND 2 VOUT2 PGND N2 3 VOUT2 C4 1000F 16V 1 C8 OPEN 10 D2 PGND JU4 R4 20k 1% 7 PGND JU3 R3 20k 1% 2 TIM MON2 9 GND 6 INC+ MON1 8 15 R10 100k 1% LIM1 OUTC 16 INC+ LIM2 PGOOD 1 TP2 12 5 TP1 1 C7 OPEN 2 N1 3 C5 OPEN PGOOD ON JU5 OUTC JU6 R9 31.6k 1% 1 2 3 VIN2 GND C3 1000F 16V R_DIV PGND D1 PGND VOUT1 SENSE2 14 IN2 ON 3 R1 0.0025 SENSE1 4 VOUT1 C1 0.1F PGOOD PGOOD VIN1
U1 MAX5908
IN1
VIN2
GATE2
GATE1
1 R11 4.02k 1%
23 JU7 R12 7.87k 1%
R8 100k 1%
R6 100k 1%
VIN2 JU2 321 R7 200k 1%
VIN1 JU1 123 R5 732k 1% VOUT1
VOUT2
Figure 1. MAX5908 EV Kit Schematic
6
_______________________________________________________________________________________
MAX5908 Evaluation Kit Evaluates: MAX5906-MAX5909
1.0"
1.0"
Figure 2. MAX5908 EV Kit Component Placement Guide-- Component Side
Figure 3. MAX5908 EV Kit PC Board Layout--Component Side
1.0"
Figure 4. MAX5908 EV Kit PC Board Layout--Solder Side
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 _____________________ 7 (c) 2002 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products.


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